Insulated Mailers
Lightweight Insulated Mailers for TCQ-Qualified Pack-Outs
Our insulated mailers are lightweight, flexible shipping solutions used within TCQ-qualified packaging systems for small, temperature-sensitive shipments. Manufactured using insulating materials designed to reduce heat transfer, insulated mailers provide short-duration thermal protection when paired with gel or PCM refrigerants and approved SOPs.
These mailers are commonly used for direct-to-patient, pharmacy fulfillment, and small parcel shipments where weight, cost efficiency, and ease of use are critical. Thermal performance is validated at the TCQ system level, based on the complete pack-out configuration, refrigerant selection, payload, and lane assumptions.
Our insulated mailers are available in multiple sizes and insulation thicknesses to support a range of shipment profiles.
Key Features
- Lightweight, flexible insulated construction
- Available in multiple sizes and insulation thicknesses
- Designed for parcel and direct-to-patient workflows
- Compatible with gel and PCM refrigerants
- Easy pack-out and sealing at fulfillment
- Used within TCQ-qualified packaging systems
Description
| Mailer Size (L × W) | Insulation Thickness | Typical Use Case | Compatible Refrigerants | TCQ System Use |
|---|---|---|---|---|
| 6 × 9 in | 0.50 in | Small parcel, DTP kits | Gel, PCM | Yes |
| 8 × 12 in | 0.50–0.75 in | Pharmacy fulfillment | Gel, PCM | Yes |
| 10 × 14 in | 0.75 in | Clinical sample shipments | Gel, PCM | Yes |
| 12 × 16 in | 1.00 in | Higher-risk or extended parcels | Gel, PCM | Yes |
Insulated mailers are used as components within TCQ-qualified pack-out configurations. Final temperature performance depends on the complete packaging system, refrigerant selection, payload, and lane assumptions.




